Modern instrumentation is the key to successful process engineering and predictive maintenance. New developments in electronics and software can be used to monitor and maintain various different types of equipment.
One of the primary methods of condition monitoring is to use vibration sensors or 'Accelerometers' to monitor for changes in vibration severity. This can either be done with a hand held vibration meter or with a series of fixed sensors that permanently monitor levels such that an instantaneous warning can be given or data can be collected from a central point.
Handheld Condition Monitoring
In its most basic form, vibration condition monitoring can be inexpensive and very simple to achieve. Using a basic handheld vibration monitor such as the Castle GA2002 or GA2005, measurements can be taken at a number of pre-specified locations on equipment and machinery on a regular basis. If each set of measurements is then compared to a baseline and previous readings, then a picture of the change in vibration levels can be seen. This can then form the basis of decisions about maintenance planning and failure prevention.
Vibration Monitoring Systems
The Castle range of vibration monitoring devices includes meters and accelerometers which can be fixed permanently to equipment to constantly monitor the current working state.
